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Build Your Own Foam Cutter |
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1. Choose any thickness wire from .005" to .020" diameter. Thin wires are safer and they cut cleaner but they sag and break if stressed. Larger wires are tougher.
2. Use the transformer and control unit shown.
3. Design a fixture to hold the wire use a spring to hold a constant tension in the wire.
4. This schematic is shown only to indicate how a system could be configured. Consult an electrician or electrical engineer for proper wiring and setup. |
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TRANSFORMER
Model ABT-2
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| Input |
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115 volts |
Output
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either 12-volts at 8 amps or
24-volts at 4 amps (you can
hook it up either way). |
| Size |
33/8" x 27/8" x 3" |
Capacity
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.005" wire up to 12" long
.010" wire up to 18" long
.015" wire up to 24" long
.020" wire up to 16" long |
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| Pricing and purchase of ABT-2 Transformer on Abbeon.com |
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| Control Unit |
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120 Volts AC 50/60 Hz, 10 Amps, 1200 Watts
Power Circuit: power semiconductor with parallel r-c circuit.
Control Circuit: all solid state circuit for stable, full-range control.
Mains Frequency: 50/60 Hz.
Output Voltage: 0-95% of input.
Overall Efficiency: 99%.
Power Loss: 1.5 wafts/amp.
Control Input: variable resistance, 270°-turn potentiometer.
Control Power: 1 watt.
Fuse Protection: special 2 millisecond fuses are factory-tested and coordinated to protect the power semiconductors from short circuit faults.
Input Connection: grounded three-prong plug. (NEMA 5-15P @ 120 VAC, or 6-15P @ 240 VAC)
Output Connection: three-prong receptacle. (NEMA 5-15@ 120 VAC, or 6-15 @ 240 VAC)
Pricing and purchase of 18TP Control Unit on Abbeon.com |
Model 18TP unit includes a standard grounded plug on a six foot power cord and a three-prong receptacle for quick and easy line and load connection.
A lighted rocker switch turns power to the unit on and off; a case-mounted, easy-to-operate 270°-turn potentiometer provides variable control of the RMS output voltage. Unit chassis are designed for portable use or 2-hole fixed mounting. |
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AWG |
#24 |
#26 |
#30 |
#36 |
| Diameter Inches |
.0201 |
.0159 |
.0100 |
.0050 |
| Diameter mm |
.511 |
.404 |
.254 |
.127 |
| Ft/Spool (approx.) |
793 |
1,260 |
3,140 |
3,200 |
| Ohms/ft |
1.609 |
2.571 |
6.500 |
26.00 |
| Pricing and purchase of Nichrome Wire on Abbeon.com |
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Questions or Orders
Call 800/922-0977 8am 4pm Pacific Time |
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